A clean and membrane-free chlor-alkali process with decoupled Cl<sub>2</sub> and H<sub>2</sub>/NaOH production.

Hou, Mengyan; Chen, Long; Guo, Zhaowei; Dong, Xiaoli; Wang, Yonggang; Xia, Yongyao · Nat Commun · 2018

basic_science · Level V

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Abstract

Existing chlor-alkali processes generally use asbestos, mercury or fluorine-containing ion-exchange membranes to separate the simultaneous chlorine production on the anode and hydrogen production on the cathode, and form sodium hydroxide in the electrolyte. Here, using the Na<sup>+</sup> de-intercalation/intercalation of a Na<sub>0.44</sub>MnO<sub>2</sub> electrode as a redox mediator, we decouple the chlor-alkali process into two independent steps: a H<sub>2</sub> production step with the NaOH formation in the electrolyte and a Cl<sub>2</sub> production step. The first step involves a cathodic H<sub>2</sub> evolution reaction (H<sub>2</sub>O → H<sub>2</sub>) and an anodic Na<sup>+</sup> de-intercalation reaction (Na<sub>0.44</sub>MnO<sub>2</sub> → Na<sub>0.44-x</sub>MnO<sub>2</sub>), during which NaOH is produced in the electrolyte solution. The second step depends on a cathodic Na<sup>+</sup> intercalation reaction (Na<sub>0.44-x</sub>MnO<sub>2</sub> → Na<sub>0.44</sub>MnO<sub>2</sub>) and an anodic Cl<sub>2</sub> production (Cl → Cl<sub>2</sub>). The cycle of the two steps provides a membrane-free process, which is potentially a promising direction for developing clean chlor-alkali technology.