Low coordination number copper catalysts for electrochemical CO<sub>2</sub> methanation in a membrane electrode assembly.

Xu, Yi; Li, Fengwang; Xu, Aoni; Edwards, Jonathan P; Hung, Sung-Fu; Gabardo, Christine M; O'Brien, Colin P; Liu, Shijie et al. · Nat Commun · 2021

basic_science · Level V

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Abstract

The electrochemical conversion of CO<sub>2</sub> to methane provides a means to store intermittent renewable electricity in the form of a carbon-neutral hydrocarbon fuel that benefits from an established global distribution network. The stability and selectivity of reported approaches reside below technoeconomic-related requirements. Membrane electrode assembly-based reactors offer a known path to stability; however, highly alkaline conditions on the cathode favour C-C coupling and multi-carbon products. In computational studies herein, we find that copper in a low coordination number favours methane even under highly alkaline conditions. Experimentally, we develop a carbon nanoparticle moderator strategy that confines a copper-complex catalyst when employed in a membrane electrode assembly. In-situ XAS measurements confirm that increased carbon nanoparticle loadings can reduce the metallic copper coordination number. At a copper coordination number of 4.2 we demonstrate a CO<sub>2</sub>-to-methane selectivity of 62%, a methane partial current density of 136 mA cm<sup>-2</sup>, and > 110 hours of stable operation.