Highly stable flexible pressure sensors with a quasi-homogeneous composition and interlinked interfaces.

Zhang, Yuan; Yang, Junlong; Hou, Xingyu; Li, Gang; Wang, Liu; Bai, Ningning; Cai, Minkun; Zhao, Lingyu et al. · Nat Commun · 2022

basic_science · Level V

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Abstract

Electronic skins (e-skins) are devices that can respond to mechanical stimuli and enable robots to perceive their surroundings. A great challenge for existing e-skins is that they may easily fail under extreme mechanical conditions due to their multilayered architecture with mechanical mismatch and weak adhesion between the interlayers. Here we report a flexible pressure sensor with tough interfaces enabled by two strategies: quasi-homogeneous composition that ensures mechanical match of interlayers, and interlinked microconed interface that results in a high interfacial toughness of 390 J·m<sup>-2</sup>. The tough interface endows the sensor with exceptional signal stability determined by performing 100,000 cycles of rubbing, and fixing the sensor on a car tread and driving 2.6 km on an asphalt road. The topological interlinks can be further extended to soft robot-sensor integration, enabling a seamless interface between the sensor and robot for highly stable sensing performance during manipulation tasks under complicated mechanical conditions.