Concerted oxygen diffusion across heterogeneous oxide interfaces for intensified propane dehydrogenation.

Chen, Sai; Luo, Ran; Zhao, Zhi-Jian; Pei, Chunlei; Xu, Yiyi; Lu, Zhenpu; Zhao, Chengjie; Song, Hongbo et al. · Nat Commun · 2023

basic_science · Level V

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Abstract

Propane dehydrogenation (PDH) is an industrial technology for direct propylene production which has received extensive attention in recent years. Nevertheless, existing non-oxidative dehydrogenation technologies still suffer from the thermodynamic equilibrium limitations and severe coking. Here, we develop the intensified propane dehydrogenation to propylene by the chemical looping engineering on nanoscale core-shell redox catalysts. The core-shell redox catalyst combines dehydrogenation catalyst and solid oxygen carrier at one particle, preferably compose of two to three atomic layer-type vanadia coating ceria nanodomains. The highest 93.5% propylene selectivity is obtained, sustaining 43.6% propylene yield under 300 long-term dehydrogenation-oxidation cycles, which outperforms an analog of industrially relevant K-CrO<sub>x</sub>/Al<sub>2</sub>O<sub>3</sub> catalysts and exhibits 45% energy savings in the scale-up of chemical looping scheme. Combining in situ spectroscopies, kinetics, and theoretical calculation, an intrinsically dynamic lattice oxygen "donator-acceptor" process is proposed that O<sup>2-</sup> generated from the ceria oxygen carrier is boosted to diffuse and transfer to vanadia dehydrogenation sites via a concerted hopping pathway at the interface, stabilizing surface vanadia with moderate oxygen coverage at pseudo steady state for selective dehydrogenation without significant overoxidation or cracking.