Direct extraction of lithium from ores by electrochemical leaching.

Zhang, Hanrui; Han, Ying; Lai, Jianwei; Wolf, Joseph; Lei, Zhen; Yang, Yang; Shi, Feifei · Nat Commun · 2024

basic_science · Level V

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Abstract

With the rapid increase in lithium consumption for electric vehicle applications, its price soared during the past decade. To secure a reliable and cost-effective supply chain, it is critical to unlock alternative lithium extraction resources beyond conventional brine. In this study, we develop an electrochemical method to directly leach lithium from α-phase spodumene. We find the H<sub>2</sub>O<sub>2</sub> promoter can significantly reduce the leaching potential by facilitating the electron transfer and changing the reaction path. Upon leaching, β-phase spodumene shows a typical phase transformation to HAlSi<sub>2</sub>O<sub>6</sub>, while leached α-phase remains its original crystal phase with a lattice shrinkage. To demonstrate the scale-up potential of electrochemical leaching, we design a catalyst-modified high-throughput current collector for high loading of suspended spodumene, achieving a leaching current of 18 mA and a leaching efficiency of 92.2%. Electrochemical leaching will revolutionize traditional leaching and recycling processes by minimizing the environmental footprint and energy consumption.