Boosting electrochemical oxygen reduction to hydrogen peroxide coupled with organic oxidation.

Sun, Yining; Fan, Kui; Li, Jinze; Wang, Lei; Yang, Yusen; Li, Zhenhua; Shao, Mingfei; Duan, Xue · Nat Commun · 2024

basic_science · Level V

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Abstract

The electrochemical oxygen reduction reaction (ORR) to produce hydrogen peroxide (H<sub>2</sub>O<sub>2</sub>) is appealing due to its sustainability. However, its efficiency is compromised by the competing 4e<sup>-</sup> ORR pathway. In this work, we report a hierarchical carbon nanosheet array electrode with a single-atom Ni catalyst synthesized using organic molecule-intercalated layered double hydroxides as precursors. The electrode exhibits excellent 2e<sup>-</sup> ORR performance under alkaline conditions and achieves H<sub>2</sub>O<sub>2</sub> yield rates of 0.73 mol g<sub>cat</sub><sup>-1</sup> h<sup>-1</sup> in the H-cell and 5.48 mol g<sub>cat</sub><sup>-1</sup> h<sup>-1</sup> in the flow cell, outperforming most reported catalysts. The experimental results show that the Ni atoms selectively adsorb O<sub>2</sub>, while carbon nanosheets generate reactive hydrogen species, synergistically enhancing H<sub>2</sub>O<sub>2</sub> production. Furthermore, a coupling reaction system integrating the 2e<sup>-</sup> ORR with ethylene glycol oxidation significantly enhances H<sub>2</sub>O<sub>2</sub> yield rate to 7.30 mol g<sub>cat</sub><sup>-1</sup> h<sup>-1</sup> while producing valuable glycolic acid. Moreover, we convert alkaline electrolyte containing H<sub>2</sub>O<sub>2</sub> directly into the downstream product sodium perborate to reduce the separation cost further. Techno-economic analysis validates the economic viability of this system.