Depolymerization mechanisms and closed-loop assessment in polyester waste recycling.

Cao, Jingjing; Liang, Huaxing; Yang, Jie; Zhu, Zhiyang; Deng, Jin; Li, Xiaodong; Elimelech, Menachem; Lu, Xinglin · Nat Commun · 2024

basic_science · Level V

Where this comes from

Abstract

Alcoholysis of poly(ethylene terephthalate) (PET) waste to produce monomers, including methanolysis to yield dimethyl terephthalate (DMT) and glycolysis to generate bis-2-hydroxyethyl terephthalate (BHET), is a promising strategy in PET waste management. Here, we introduce an efficient PET-alcoholysis approach utilizing an oxygen-vacancy (V<sub>o</sub>)-rich catalyst under air, achieving space time yield (STY) of 505.2 g<sub>DMT</sub>·g<sub>cat</sub><sup>-1</sup>·h<sup>-1</sup> and 957.1 g<sub>BHET</sub>·g<sub>cat</sub><sup>-1</sup>·h<sup>-1</sup>, these results represent 51-fold and 28-fold performance enhancements compared to reactions conducted under N<sub>2</sub>. In situ spectroscopy, in combination with density functional theory calculations, elucidates the reaction pathways of PET depolymerization. The process involves O<sub>2</sub>-assisted activation of CH<sub>3</sub>OH to form CH<sub>3</sub>OH<sup>*</sup> and OOH<sup>*</sup> species at V<sub>o</sub>-Zn<sup>2+</sup>-O-Fe<sup>3+</sup> sites, highlighting the critical role of V<sub>o</sub>-Zn<sup>2+</sup>-O-Fe<sup>3+</sup> sites in ester bond activation and C-O bond cleavage. Moreover, a life cycle assessment demonstrates the viability of our approach in closed-loop recycling, achieving 56.0% energy savings and 44.5% reduction in greenhouse-gas emissions. Notably, utilizing PET textile scrap further leads to 58.4% reduction in initial total operating costs. This research offers a sustainable solution to the challenge of PET waste accumulation.