Direct electrosynthesis and separation of ammonia and chlorine from waste streams via a stacked membrane-free electrolyzer.

Gao, Jianan; Ma, Qingquan; Wang, Zhiwei; Rittmann, Bruce E; Zhang, Wen · Nat Commun · 2024

basic_science · Level V

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Abstract

Electrosynthesis, a viable path to decarbonize the chemical industry, has been harnessed to generate valuable chemicals under ambient conditions. Here, we present a membrane-free flow electrolyzer for paired electrocatalytic upcycling of nitrate (NO<sub>3</sub><sup>-</sup>) and chloride (Cl<sup>-</sup>) to ammonia (NH<sub>3</sub>) and chlorine (Cl<sub>2</sub>) gases by utilizing waste streams as substitutes for traditional electrolytes. The electrolyzer concurrently couples electrosynthesis and gaseous-product separation, which minimizes the undesired redox reaction between NH<sub>3</sub> and Cl<sub>2</sub> and thus prevents products loss. Using a three-stacked-modules electrolyzer system, we efficiently processed a reverse osmosis retentate waste stream. This yielded high concentrations of (NH<sub>4</sub>)<sub>2</sub>SO<sub>4</sub> (83.8 mM) and NaClO (243.4 mM) at an electrical cost of 7.1 kWh per kilogram of solid products, while residual NH<sub>3</sub>/NH<sub>4</sub><sup>+</sup> (0.3 mM), NO<sub>2</sub><sup>-</sup> (0.2 mM), and Cl<sub>2</sub>/HClO/ClO<sup>-</sup> (0.1 mM) pollutants in the waste stream could meet the wastewater discharge regulations for nitrogen- and chlorine-species. This study underscores the value of pairing appropriate half-reactions, utilizing waste streams to replace traditional electrolytes, and merging product synthesis with separation to refine electrosynthesis platforms.