Efficient Production of Graphene through a Partially Frozen Suspension Exfoliation Process: An Insight into the Enhanced Interaction Based on Solid-Solid Interfaces.

Pang, Kaixiang; Fang, Xiaoke; Ye, Chuanren; Wang, Yuanhui; Zhao, Linlin; Gong, Chunhong; Zhou, Shuaishuai; Zhao, Gai et al. · Nano Lett · 2024

basic_science · Level V

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Abstract

Liquid phase exfoliation (LPE) offers a promising path for scalable graphene production, but struggles with high energy consumption and low yield, with over 99.99% of the input energy wasted. Here, we present an energy-efficient approach for producing graphene via partially frozen-suspension exfoliation (PFE). As opposed to traditional liquid-solid interfaces, the solid-solid interface enhances shear strength between the frozen solvent and graphite from about 40 N m<sup>-2</sup> to 10<sup>5</sup> N m<sup>-2</sup>. Additionally, the suspension flow transitions from turbulent to laminar, aligning graphite parallel to the flow direction and conducive to the effective utilization of shear force. Compared to conventional liquid-phase exfoliation (LPE), PFE improves energy efficiency by 10<sup>2</sup>∼10<sup>3</sup> times. Furthermore, a production rate of 5 g h<sup>-1</sup> has been achieved in a 10 L tank at an ultralow shear rate of 3 × 10<sup>2</sup> s<sup>-1</sup>.