Oxychloride Polyanion Clustered Solid-State Electrolytes via Hydrate-Assisted Synthesis for All-Solid-State Batteries.

Wang, Guanzhi; Zhang, Simeng; Wu, Han; Zheng, Matthew; Zhao, Changtai; Liang, Jianwen; Zhou, Liyu; Yue, Junyi et al. · Adv Mater · 2025

basic_science · Level V

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Abstract

Solid-state electrolytes (SSEs) play a vital role in the development of high-energy all-solid-state batteries. However, most adopted mechanical ball milling and/or high-temperature annealing are ineffective approaches for large-scale synthesis. Herein, a universal and scalable hydrate-assisted strategy for the synthesis of oxychloride SSEs is developed based on the chemical reaction among alkali chlorides, AlCl<sub>3</sub>, and AlCl<sub>3</sub>·6H<sub>2</sub>O. The synthesized aluminum-based oxychloride SSEs possess a high Li<sup>+</sup> conductivity over 1 mS cm<sup>-1</sup> at 30 °C. The final aluminum-based oxychloride SSEs are structurally heterogeneous with nm-sized LiCl-like and LiAlCl<sub>4</sub> crystallites and large amounts of amorphous [Al<sub>a</sub>O<sub>b</sub>Cl<sub>c</sub>]<sup>(2</sup> <sup>b</sup> <sup>+</sup> <sup>c</sup> <sup>-3</sup> <sup>a</sup> <sup>)-</sup> components. Faster local mobility of Li<sup>+</sup> ions in amorphous structures is verified and is attributable to weakened Li<sup>+</sup>-X<sup>-</sup> interactions ensured by the [Al<sub>a</sub>O<sub>b</sub>Cl<sub>c</sub>]<sup>(2</sup> <sup>b</sup> <sup>+</sup> <sup>c</sup> <sup>-3</sup> <sup>a</sup> <sup>)-</sup> polyanions. The potential applications for this synthesis technique are further demonstrated by kilogram-scale reactions and synthesis of other oxychloride SSEs including zirconium-based and tantalum-based analogs. These findings not only provide a new simple, scalable, and energy-efficient synthesis route for oxychloride SSEs but also further promote their application in all-solid-state batteries.