Assessing the Effect of a Schwarz P Surface on the Oxygen Electroreduction Performance of Porous Single-Atom Catalysts.

Xu, Zhi; Xiao, Tianyu; Li, Yinghua; Pan, Yi; Li, Chen; Liu, Pan; Xu, Qing; Tian, Feng et al. · Adv Mater · 2025

basic_science · Level V

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Abstract

The surface curvature of catalysts has a decisive impact on their catalytic performance. However, the influence of a negative-Gaussian-curvature surface on the catalytic performance of porous catalysts has remained unexplored due to the lack of suitable samples. Bicontinuous-structured porous structures can serve as ideal models, but they are known as "Plumber's nightmare" due to their highly difficult preparation. Here, using metal-organic frameworks as the precursor and polymer cubosomes as the template, a bicontinuous mesoporous Fe single-atom catalyst (named bmFeSAC) with a Schwarz P surface is synthesized. The bmFeSAC catalyst has a large specific surface area of 916 m<sup>2</sup> g<sup>-1</sup> and uniformly distributed Fe-N<sub>4</sub> active sites with a 1.80 wt.% Fe content. The continuous channels enabled high utilization efficiency of the Fe-N<sub>4</sub> catalytic sites, while the negative-Gaussian-curvature surface enabled low reaction energy barrier. As an electrocatalyst of the oxygen reduction reaction, bmFeSAC delivered a high half-wave potential of 0.931 V versus. RHE in alkaline electrolyte, reaching the leading level among those of the reported state-of-the-art electrocatalysts. Furthermore, the bmFeSAC-based Zn-air batteries exhibited excellent performance, demonstrating the potential application of bmFeSAC. This study revealed that a bicontinuous-structured porous structure can improve catalytic activity by increasing the utilization ratio of catalytic sites and, more importantly, by regulating the electronic structure of catalyst surfaces through the negative-Gaussian-curvature.