The Road to Commercializing Optical Metasurfaces: Current Challenges and Future Directions.

Abstract

Optical metasurfaces, components composed of artificial nanostructures, are recognized for pushing boundaries of wavefront manipulation while maintaining a lightweight, compact design that surpasses conventional optics. Such advantages align with the current trends in optical systems, which demand compact communication devices and immersive holographic projectors, driving significant investment from the industry. Although interest in commercialization of optical metasurfaces has steadily grown since the initial breakthrough with diffraction-limited focusing, their practical applications have remained limited by challenges such as, massive-production yield, absence of standardized evaluation methods, and constrained design methodology. Here, this Perspective addresses the challenges in commercialization of optical metasurfaces, particularly focused on mass production, fabrication tolerance, performance evaluation, and integration into commercial systems. Additionally, we select the fields where metasurfaces may soon play significant roles and provide a perspective on their potentials. By addressing the challenges and exploring the solutions, this Perspective aims to foster discussions that will accelerate the utilization of optical metasurfaces and further build near-future metaphotonics platforms.