Electrosynthesis of ethylene glycol from biomass glycerol.

Chi, Haoyuan; Liang, Zhanpeng; Kuang, Siyu; Jin, Yaxin; Li, Minglu; Yan, Tianxiang; Lin, Jianlong; Wang, Shuangyin et al. · Nat Commun · 2025

basic_science · Level V

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Abstract

Ethylene glycol, a widely used chemical, has a large global capacity exceeding 40 million tons per year. Nevertheless, its production is heavily reliant on fossil fuels, resulting in substantial CO<sub>2</sub> emissions. Herein, we report an approach for electrochemically producing ethylene glycol from biomass glycerol. This process involves glycerol electrooxidation to glycolaldehyde at anode, which is subsequently electro-reduced to ethylene glycol at cathode. While the anode reaction has been reported, the cathode reaction remains a challenge. An electrodeposited electrode with metallic Cu catalyst enables us to achieve glycolaldehyde-to-ethylene glycol conversion with an exceptional faradaic efficiency of about 80%. Experimental and theoretical studies reveal that metallic Cu catalyst facilitates the C=O activation, promoting glycolaldehyde hydrogenation into ethylene glycol. We further assemble a zero-gap electrolyzer and demonstrate ethylene glycol electrosynthesis from glycerol to give a decent production rate of 1.32 mmol cm<sup>-2</sup> h<sup>-1</sup> under a 3.48 V cell voltage. The carbon intensity assessment based on a valid assumption reveals that our strategy may reduce CO<sub>2</sub> emissions by over 80 million tons annually compared to conventional fossil fuel routes.