Time-Resolved <i>In Situ</i> Small-Angle X-ray Scattering to Determine the Kinetics of Formation of Liquid Crystalline Structure in the Core of Polymeric Nanoparticles during and after Turbulent Mixing.

Dasaro, Sophia R; Johnson, Lucas D; Salim, Malinda; He, Vincent; Amelemah, David; Ponsonby-Thomas, Ellie; Barber, Bryce; Fong, Wye-Khay et al. · Nano Lett · 2025

basic_science · Level V

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Abstract

The encapsulation of liquid crystalline phases, formed from biocompatible amphiphiles, into nanoparticles has emerged as a promising delivery strategy for hydrophilic and hydrophobic therapeutics. Strategies to characterize these delivery systems as a function of formulation parameters and aqueous environment post-manufacture are well-documented. A critical gap remains regarding the assembly kinetics and <i>in situ</i> dynamics of these systems using industrially relevant manufacturing techniques. Systematically investigating these characteristics is challenging: computational simulations are time-intensive and costly, while current <i>in situ</i> quantification techniques are limited in scalability and batch size. We here combine synchrotron small-angle X-ray scattering with Flash NanoPrecipitation, a scalable turbulent mixing technology, to capture time-resolved measurements of the formation of liquid crystal phases under nanoconfinement during and after nanoprecipitation. This technique reveals that self-assembly occurs in two steps, with internal liquid crystal self-assembly occurring on longer time scales (seconds to minutes) than initial nanoprecipitation (milliseconds) as a function of formulation parameters.