High-Precision 3D Doping of Fused Silica Glass Derived from Nanocomposites.

Prediger, Richard; Kluck, Sebastian; Hambitzer, Leonhard; Rapp, Bastian E; Tisato, Silvio; Häberlein, Josephine N; Helmer, Dorothea; Kotz-Helmer, Frederik · Adv Mater · 2025

basic_science · Level V

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Abstract

Glasses are utilized for their outstanding optical, mechanical, and thermal properties. However, conventional production methods mostly yield in glasses with uniform compositions and material properties. Here a novel lithographic approach is presented for high-resolution 3D dopant integration at defined positions, which enables property modifications in specific regions. For this, a porous glass matrix derived from nanocomposites is shaped using 3D printing or injection molding. Using volumetric 3D printing like computed axial or two-photon lithography, doping is performed within the porous glass using photocurable metal oxide precursors. The dopant is then permanently integrated within the glass during a final sintering step. The local integration of dopants like Ti<sup>4+</sup>, Co<sup>2+</sup>, Eu<sup>3+</sup> or Tb<sup>3+</sup> allow to selectively change the color, luminescence or refractive index within a 3D-shaped glass with micron resolution. The process enables a wide range of novel applications from integrated optics and photonics to mass customization, anti-counterfeiting, and information storage.