Eliminating Mobility-Thickness Dependence in Transparent Conductive Oxide Layer Growth: A Critical Nucleation Strategy.

Liu, Zhibin; Han, Can; Gao, Zhongyu; Tan, Xionghui; Pan, Jiejun; Yin, Xiaohan; Chen, Kaixuan; Yi, Zhikai et al. · Adv Mater · 2025

basic_science · Level V

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Abstract

Carrier mobility is a key parameter for transparent conductive oxide (TCO) layers. However, it shows significant thickness-dependent deterioration in the reports so far, making it challenging to obtain high-quality ultrathin TCO films. Here, a critical nucleation strategy (cns) is proposed, i.e., manipulating nucleation status that matches the intended film thickness, to break the spell. 30, 20, and 10 nm-thick cerium-doped indium oxide (ICO) films are successfully fabricated with electron mobility values of 127, 119, and 108 cm<sup>2</sup> V<sup>-1</sup> s<sup>-1</sup>, respectively, which exceed twice that of the films with equal thickness obtained from the conventional solid-phase crystallization approach. A novel film growth mode for fabricating a TCO layer with mobility independent of film thickness is proposed. It is claimed that an appropriate weakly-crystallized as-deposited film is a prerequisite for obtaining favorable crystallites with largely suppressed scattering from grain boundaries, ionized impurities, and film surface. Further, by implementing our 10 nm-thick ICO film into silicon heterojunction architecture, a device efficiency of 25.16% is demonstrated, which is comparable to the reference cell using a 102 nm-thick ICO film. This manifests a 90% indium reduction, indicating significant potential for future optoelectronic applications, particularly for the terawatt-scale photovoltaic industry expansion.