Tunnel-structured IrO<sub>x</sub> unlocks catalytic efficiency in proton exchange membrane water electrolyzers.

Zhang, Mingcheng; An, Wei; Liu, Qianqian; Jiang, Yuzhu; Zhao, Xiao; Chen, Hui; Zou, Yongcun; Liang, Xiao et al. · Nat Commun · 2025

basic_science · Level V

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Abstract

Proton exchange membrane water electrolyzers face challenges due to high iridium loading and sluggish oxygen evolution reaction kinetics when using conventional rutile-structured iridium oxide nanocatalysts. Here we find that iridium oxide catalysts with a specific tunnel-type crystal structure exhibit highly localized reactivity, where regions at tunnel mouths drive oxygen evolution far more efficiently than tunnel-wall regions. The intrinsic activity of tunnel mouths is 25-fold higher than that of tunnel walls, with shorter nanorods achieving a better balance between active site exposure and electron/mass transport efficiency. When implemented in proton exchange membrane water electrolyzers, this engineered catalyst achieves notable performance at low iridium loading (0.28 mg<sub>Ir</sub> cm<sup>-2</sup>), delivering over 2.0 A cm<sup>-2</sup> at 1.8 V (80 °C) and operating stably for 1800 h-notably outperforming conventional catalysts. Our work identifies catalytic hotspots in tunnel-structured oxides and demonstrates their rational integration into high-performance, durable electrolyzer systems.