Prelithiation of Alloy Anodes via Roll Pressing for Solid-State Batteries.

Wang, Congcheng; Jeong, Won Joon; Nelson, Douglas Lars; Sridhara, Hari; Anderson, Sophia Nicolette; McDowell, Matthew T · Adv Mater · 2025

basic_science · Level V

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Abstract

Solid-state batteries with alloy-type negative electrodes can feature enhanced energy density and safety compared to conventional Li-ion batteries. However, diffusional Li trapping within Li alloys often causes low initial Coulombic efficiency and leads to capacity loss with cycling. Here, a general roll-pressing prelithiation method compatible with a variety of alloy-type negative electrodes (silicon, aluminum, tin, and multi-phase alloys) is introduced, which is shown to improve performance in solid-state batteries. By warm-rolling lithium foil of controlled thickness with various alloy-type electrodes, both slurry-cast and foil-type electrodes can be uniformly prelithiated via direct chemical reaction. The prelithiated electrodes exhibit enhanced specific capacity and extended cycle life in batteries with Li<sub>6</sub>PS<sub>5</sub>Cl solid-state electrolyte. Prelithiated multi-phase foil electrodes with a tailored interface are shown to exhibit superior cycling stability down to 2 MPa stack pressure. This prelithiation technique offers a pathway to overcome intrinsic challenges in alloy anodes for solid-state batteries.