A membrane Sabatier system for water recovery and rocket propellant production.

Ullah, Inam; Ren, Jie; Zeng, Feng; Lou, Hao; Abbasi, Zeeshan; Ahmed, Syed Musab; Wu, Wenlong; Wang, Zhandong · Nat Commun · 2025

basic_science · Level V

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Abstract

One significant obstacle to the colonization of Mars is the high cost of excess launch mass required for long-term space travel and the establishment of a settlement. The Sabatier reaction provides a means for recycling water and rocket propellant that dramatically reduces the supplement. Herein, we introduce a membrane Sabatier system by integrating a catalytic reactor with an H<sub>2</sub>O vapor permselective membrane tube. We achieve a substantial increase in CO<sub>2</sub> conversion, a high CH<sub>4</sub> yield and excellent long-term stability via highly efficient in-situ water removal. Furthermore, the system's robustness under intermittent power supplies, and its adaptability across a wide range of reaction conditions, makes it highly compatible with the electrolytic hydrogen production system, which is subject to unstable solar energies. The advent of the membrane Sabatier system heralds a transformative approach to the recycling of H<sub>2</sub>O and rocket propellant in long-term interplanetary exploration.