Bipolar ethylene electrosynthesis from CO<sub>2</sub> and biowaste acid with total faradaic efficiency over 118.

Xue, Wenjie; Jiang, Hui; Liu, Jinlong; Chen, Xinqing; Tang, Conghui; Xia, Bao Yu; You, Bo · Nat Commun · 2025

basic_science · Level V

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Abstract

Ethylene (C<sub>2</sub>H<sub>4</sub>), a cornerstone of the chemical industry, is produced predominantly via fossil-intensive high-temperature processes that contribute significantly to global energy consumption and CO<sub>2</sub> emissions. Here, we report an ambient bipolar C<sub>2</sub>H<sub>4</sub> electrosynthesis system that concurrently decarboxylates propanoic acid, a prevalent biorefinery waste, at nanoporous Pt microparticles-coated anode and reduces CO<sub>2</sub> at W-doped CuO<sub>x</sub>-loaded cathode. Physicochemical and operando spectroscopy characterizations, along with theoretical modeling reveal that the polarized Pt-PtO<sub>2</sub> interface formed in situ downshifts the d-band relative to Fermi level which favors the desorption of *CH<sub>2</sub>CH<sub>2</sub> intermediate to promote selective propanoic acid decarboxylation toward C<sub>2</sub>H<sub>4</sub>. Remarkably, the resulting electrocatalyst couple delivers an unprecedented C<sub>2</sub>H<sub>4</sub> faradaic efficiency (FE<sub>C2H4</sub>) of 118.7% and a large current density of 1000 mA cm<sup>-2</sup>, and sustains a FE<sub>C2H4</sub> exceeding 103.4% for over 265 h at an industrial current density of 400 mA cm<sup>-2</sup>, offering a promising pathway to carbon-neutral C<sub>2</sub>H<sub>4</sub> production from waste feedstocks.