Electrocatalytic CO<sub>2</sub> reduction to ethylene in an acid-fed membrane electrode assembly at 10 A.

Chen, Derong; Liu, Jia; Yuan, Yijia; Han, Xiaocang; Zhang, Kun; Hu, Qikun; Han, Shuhe; Xi, Shibo et al. · Nat Commun · 2025

basic_science · Level V

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Abstract

Electrocatalytic CO<sub>2</sub> reduction reaction (CO<sub>2</sub>RR) using membrane electrode assembly (MEA) systems requires complex regulation of protons, hydroxyls, carbonate ions and alkali-metal ions across both electrodes to efficiently produce multicarbon products. In acid-fed CO₂RR MEAs, excessive proton migration and accumulation on the catalyst surface suppress CO₂ adsorption and promote hydrogen evolution, leading to low Faradaic and energy efficiencies. Sluggish hydroxide transport further triggers carbonate precipitation, undermining system stability. Here we report an acid-fed membrane electrode assembly system for highly efficient CO<sub>2</sub>RR by integrating hydrazone-linked covalent organic framework (COF) and catalyst on the anion-exchange membrane to enable bidirectional pathway for hydroxide and potassium ions diffusion, while enhancing transport of CO<sub>2</sub> to the catalyst surface. As a result, the scaled-up MEA operates at a full-cell voltage of ~4.5 V under a total current of 10 A (current density of 204 mA cm⁻²), delivering a Faradaic efficiency of ~50% for CO₂-to-C₂H₄ conversion and maintaining stability for over 300 hours.