Engineering an Ordered Intermediate Phase between Disordered Phases for CO<sub>2</sub> Reduction to Multicarbon Products.

Zheng, Xuan; Lu, Yi; Hu, Jingwen; Zhuang, Zechao; Zhang, Wenchao; Zhu, Han · ACS Nano · 2026

basic_science · Level V

Where this comes from

Abstract

Electrochemical CO<sub>2</sub> reduction (CO<sub>2</sub>RR) to multicarbon (C<sub>2</sub>) products provides a compelling pathway for carbon recycling and sustainable energy storage, yet achieving high C<sub>2</sub> selectivity remains a major challenge due to kinetic preference for C<sub>1</sub> products and the intrinsic difficulty of C-C bond formation. While bimetallic alloys are widely used to tune catalytic performance, their typically random atomic arrangements hinder precise control over active site electronic environments, leading to suboptimal C<sub>1</sub>/C<sub>2</sub> selectivity. Herein, we present a composition-dependent phase engineering strategy to synthesize ordered Au<sub>1</sub>Cu<sub>1</sub> intermetallic alloy, alongside disordered Au<sub>3</sub>Cu<sub>1</sub> and Au<sub>1</sub>Cu<sub>3</sub> alloys, via a polymer nanofiber-mediated approach. The long-range atomic ordering in Au<sub>1</sub>Cu<sub>1</sub> enables an optimized d-band center, critically balancing intermediate binding (e.g., *CO at -1.09 eV) for efficient C-C coupling over C<sub>1</sub> formation. This resulted in the Au<sub>1</sub>Cu<sub>1</sub>/CNFs catalyst reaching a peak Faradaic efficiency of 55.6% toward C<sub>2</sub> products at -0.5 V vs RHE. In situ characterizations and theoretical calculations confirm that its specific electronic and geometric configurations facilitate the lowest energy barrier for *CHO-*CO coupling. This work demonstrates precise atomic-level control in bimetallic alloy ordering, guiding the CO<sub>2</sub>RR toward valuable multicarbon products.