Atomic faulting drives exceptional toughness in low thermal expansion chromium alloys.

Yu, Chengyi; Wu, Honghui; Zhu, Huihui; Chen, Xin; Zhang, Qinghua; Chen, Yujie; Gu, Lin; Zhang, Qiang et al. · Nat Commun · 2026

biomechanical · Level V

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Abstract

Endowing functional properties with mechanical responses in traditional metals has been a frontier topic, akin to transforming base metal into gold. Chromium and its alloys, with their functional deficiencies and limited ductility, serve as typical examples. Herein, we report a Cr<sub>96</sub>Fe<sub>4</sub>Ge<sub>1.3</sub>B<sub>1</sub> alloy that unifies low thermal expansion (LTE, α<sub>l</sub> = 1.79 × 10<sup>-6 </sup>K<sup>-1</sup>, 200 - 315 K) with exceptional toughness (240.2 J·cm<sup>-3</sup>). The enhancement in mechanical responses is primarily attributed to layered Cr<sub>2</sub>B intermetallic precipitates, which ameliorate interfacial cohesion and simultaneously refine the grain structure. The weakened interlayer interactions within the Cr-B layers facilitate the nucleation and movement of numerous tiny stacking faults in precipitates, efficiently alleviating strain energy and resulting in marked work-hardening ability. Additionally, antiferromagnetic fluctuations in the BCC matrix contribute to the unique LTE behavior. This paves the way for the design of high-performance alloys featuring layered-symmetry precipitates.