Promoting direct C─N coupling via NO intermediate modulation for highly selective electrochemical urea synthesis.

Zhang, Xiaoran; Shi, Zhangsheng; Zuo, Yunpeng; Yu, Dongxue; He, Qun; Sun, Libo; Yang, Wanfeng; Shan, Jieqiong et al. · Sci Adv · 2026

basic_science · Level V

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Abstract

The electrochemical synthesis of urea from carbon dioxide (CO<sub>2</sub>) and nitrate (NO<sub>3</sub><sup>-</sup>) is a sustainable route yet remains challenging, primarily due to slow carbon-nitrogen (C─N) coupling and competing ammonia (NH<sub>3</sub>) formation. Here, we demonstrate highly selective synthesis by modulating nitric oxide (NO) intermediate behavior on molybdenum-manganese (Mo─Mn) diatomic sites. The high NO surface coverage and strong binding energy promote a NO dimerization pathway to form N─N, which subsequently allows for efficient carbon monoxide (CO) insertion to form urea. This mechanism achieves 93.3% N selectivity toward urea, with a high yield rate of 35.16 millimoles per hour per gram and a faradaic efficiency of 48.1% at -0.6 volts versus reversible hydrogen electrode, while effectively suppressing NH<sub>3</sub> by-product formation. Conversely, dual sites like copper-manganese (Cu─Mn) exhibit weak NO adsorption and low coverage, which suppress dimerization and favor the conventional pathway via NHCO intermediates, leading to predominant NH<sub>3</sub> formation (86.2% N selectivity). This work establishes a NO-mediated strategy for efficient urea synthesis with minimized competing reactions.