Lock-and-Key Intermediate Binding on Spinel Octahedra Enables Selective Urea Electrolysis.

Luo, Chu-Yi; Chen, Shao-Kuan; Zhang, Hui-Jian; Wang, Xiao-Tong; Liu, Zhao-Qing · Adv Mater · 2026

basic_science · Level V

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Abstract

Selective urea electro-oxidation to benign N<sub>2</sub> gas over toxic ionic byproducts is crucial for sustainable hydrogen production and wastewater remediation, yet achieving the desired N─N coupling remains a formidable challenge. In this study, we propose an atomic-scale geometric matching strategy by pioneering an edge-sharing octahedral bridged spinel catalyst (MNCON). Through Mn<sup>3+</sup> incorporation into an N-modulated inverse NiCo<sub>2</sub>O<sub>4</sub> platform, we construct a robust Ni<sub>oct</sub>─O─Mn<sub>oct</sub> edge-sharing network that precisely matches the interatomic spacing required for bridge-coordinated binding of key intermediateds and promotes electron delocalization. This structural synergy stabilizes the critical *NHCONH intermediate, lowers the thermodynamic energy barrier by 1.74 eV relative to the counterpart, and significantly accelerates N─N coupling. Consequently, MNCON simultaneously steers product selectivity toward benign N<sub>2</sub>/CO<sub>2</sub> with detrimental ionic byproducts reduced by approximately fourfold compared to NCO and delivers a UOR potential of 1.41 V vs. RHE at 300 mA cm<sup>-2</sup>. The catalyst maintains structural durability for 500 h at 500 mA cm<sup>-2</sup>, alongside steady hydrogen evolution reaction (HER) performance. Integrated into a UOR||HER electrolyzer, the symmetrical cell operates stably for over 400 h in artificial urine at a low average cell voltage of 1.31 V (10 mA cm<sup>-2</sup>). This edge-sharing accommodation paradigm provides a viable route for designing highly selective electrocatalysts.